BURNDY® Substation Connectors
Connecting Power to Your World™
Burndy Connector Types and Specifications
BURNDY® provides an integrated connector solution for substation projects from the highest point of the bus structure to the lower point of the grounding network. To support your needs, BURNDY offers a wide range of products, both bolted and welded, for voltages up to 1,100kV. BURNDY’s state-of-the-art engineering capabilities allow them to quickly develop the connectors needed for even the most demanding substation configurations. Specifications for BURNDY connectors are subject to change without notice. For the most accurate and current information, always check the model number and catalog number to ensure you have the correct product specifications, dimensions, and ratings.
With competitive prices and lead times that are adjusted to your project, consider Rexel Utility for your next substation project. Additionally, many BURNDY® products are available for pick-up at select Rexel Utility locations, allowing you to pick the items you need quickly and conveniently.
Aluminum Bus Support
Aluminum Coupler
Aluminum Tees (Pipe to Pipe)
Welded Terminals
90 Degrees Welded Tees
Welded End Cap
Introduction to BURNDY Substation Connectors
BURNDY substation connectors are engineered to deliver a wide range of connection solutions for demanding substation applications, including both welding and grounding tasks. Crafted from high-quality materials such as copper and aluminum, these connectors are designed to ensure a secure, long-lasting connection and optimal current transfer. The surface of each connector is precisely manufactured to provide a robust contact point, supporting efficient electrical flow and minimizing resistance. With options available for conductor sizes from 1/0 to 4/0 and beyond, BURNDY connectors can be tailored to meet the specific needs of any application. Whether your project requires TIG or MIG welding, BURNDY connectors are built to withstand rigorous use while maintaining the highest standards of quality and reliability. When selecting the right connector, it’s important to check the specifications and materials to ensure they align with your project’s requirements, guaranteeing the best possible support and performance for your grounding and connection needs.
Substation Connector Applications and Benefits
BURNDY substation connectors are designed for a wide range of applications, including bus pipe connections, cable terminations, and grounding systems. These connectors provide a secure and reliable connection, ensuring efficient current transfer and supporting the long-term quality of your electrical infrastructure. With compatibility for conductor sizes ranging from 6 AWG to 600 kcmil, BURNDY connectors can be used in diverse environments and for various types of installations. Selecting the correct type and size is essential for achieving a proper connection and maximizing performance. Contact your Rexel Utility representative with any questions about BURNDY substation connectors. By choosing BURNDY’s high-quality connectors, you can be confident in the reliability and efficiency of your substation connections, no matter the application.
Our Wide Range of Product Solutions
Bolted Fittings
BURNDY’s bolted terminals, T-connectors, splices, and bus supports accommodate nearly any conductor. With various clamping element technologies, BURNDY and Rexel Utility can provide easy-to-install, range-taking, hassle-free connectors for copper and aluminum substations. Pads used in these connectors conform to NEMA standards, ensuring compatibility and reliability in electrical applications.
Terminals and lugs are available with 1/4 inch stud sizes for both aluminum and copper applications, providing flexibility for different mounting requirements. Bolted connectors are compatible with conductor sizes such as 2 0, 3 0, and 2 1, making them ideal for heavy-duty electrical connections. Model numbers like 4 1, 6 1, and 6 2 illustrate the wide range of port configurations and conductor size compatibility available in BURNDY’s bolted fittings.
Welded Pipe Fittings
BURNDY offers an extensive array of welded connectors for aluminum conductors – including terminals, T-connectors, splices and bus supports, plus A-frames. Aluminum terminal connectors for bus pipe are designed to be welded to aluminum bus pipe. As with bolted fittings, an expansion line of connectors is available.
EHV Fittings
BURNDY has developed streamlined connectors to accommodate operating voltages of up to 1,100kV. In both bolted and welded configurations, BURNDY products are designed for corona-free operation at their normal operating range. Additionally, 230 kV aluminum welded connectors are specifically designed to be welded to aluminum bus pipes, ensuring robust and reliable connections.
Rexel Utility can help you find the right BURNDY substation connectors for your project.
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